Cook Chill System Plan A: 500 to 1,000 meals per day

Volume of food varies from one operation to the next. Please contact Cleveland Range Cook Chill for assistance

COOK CHILL PRODUCTION EQUIPMENT AREA

1. MKDL-40-CC-T, 40 gallon vertical mixing kettle is used for hands-free mixing ingredients in the kettle. The operator can easily set the temperature of the kettle and speed of the kettle agitators, then walk away to do other tasks while the recipe is cooking and being stirred.

2. MFS, Metering Filling Station is used for quickly pumping hot or cold products out of the kettle into bags or, when necessary, steam table pans. Order Casing clipper to close bags.

3. TCCT-60, Combination Tumble Chiller and Cook Tank has 2 functions. It can be used for chilling up to 60 gallons of bagged kettle products in an average of 45 minutes. This can also be used as a Cook Tank and will hold approximately 300 pounds of vacuum packaged meats or other products.

4. CV-E-8065, Vacuum Clipper is used for vacuum bagging cook tank products prior to cooking. (Also see model CVW) Optional casters allow operator to move vacuum clipper when not in use.

5. IWCP, Ice Water Control Panel is needed for checking operation of ice water system. Other water cooling options may be available depending upon the size or type of operation. Please contact Cleveland Range LLC Cook Chill for assistance.

 

SUPPORT SYSTEM – MECHANICAL EQUIPMENT AREA

6. IBC-25, 2,500 lb. Ice Builder holds cold water. Coils in the Ice Builder build up ice and keep the water icy cold, then piped to the tumble chiller and cook tank for cooling bagged products. Ice water can also aid in kettle cold food production.

7. T-075M8, air cooled condensing unit runs Freon through the coils in the Ice Builder

8. CAS-7.5, Compressed Air System is used to operate the air piston on the kettle, MFS, clipper, and vacuum clipper.

9. ADA-40, Air Dryer is required on CAS-7.5.

10. IBPP, Ice Builder Pump Package circulates ice water from the ice builder to the heat exchangers on the tumble chiller, kettles, and cook tank. Please note that this must be sized by a Mechanical Engineer due to differences in equipment and building layouts.

11. GFB-6, Gas Fired Boiler is used for creating steam for the kettle and TCCT-60. If other steam equipment is planned for the facility, it is recommended that boiler capacity be recalculated.

Description

Cook Chill Return on Investment
Cook Chill Return on investment (ROI) for a small cook chill system may take 2 to 5 years, shorter or longer, depending upon how agressively the owner or operator runs the system. This may include changing from a 7 day production week to 5 day week. (please contact Cleveland Range LLC Cook Chill for assistance and more information), cooking back to back batches, changes in purchasing and inventory paramenters and other factors. Analyzing the ROI should include not just the cook chill food production but also the resulting savings in food, labor, and other sections of the operation such as retherming products, tray service, replacement of expensive convenience foods, changes in staff both in the centralized operation and the receiving facilities.
Basic Principals of Cook Chill
Cleveland Range Cook Chill is defined as an Advance Food Production System where food is cooked in Kettles, quickly pumped into bags and rapidly chilled in an ice water bath to 40 degrees or less in an average of 45 minutes to meet the USDA Guidelines. Additionally, meats that are vacuum packaged and cooked through the Cook Tank Process meet the USDA Guidelines of chilling in less than 6 hours. Bagged menu items can be easily transported and heated in the bags or re-portioned into serving containers for sale or tray rethermalization.
Kettle Production
Typically a food service facility has a menu where 40 to 60% of the menu items can be cooked in steam kettles. Using a mixing kettle improves cooking time and reduces labor while maintaining the high quality of the kettle items such as soups, sauces, stews, casseroles, pie fillings, salad dressings and many more items.
Cook Tank Production
While somewhat unknown to many food service operators, cook tanks produce large volumes of food from 300 to 2000 lbs per batch while providing huge savings. An example of a cook tank food is deli turkey. Cleveland Cook Chill Operators can produce their own deli turkey and other roasts. Some advantages are:1. Reduced shrinkage of the finished turkey from 25% shrinkage to less than 10% shrinkage when compared to an oven cooked turkey.2. Improved slicing and reduced crumbling or tearing of the meat because it is more moist than an oven product and can be sliced cold while retaining its shape.3. Fast ROI, (return on investment) resulting from reduced losses noted above and ease of handling.4. Consistently high quality.
Factory Support
Since Cook Chill Advanced Food Production Systems are unique, a Factory Support package is recommended to provide drawings, installation, technical and operations support from the beginning and throughout the project. Cleveland Range, LLC is known to provide the most thorough Factory Support to cook chill customers. Please see section on Cleveland Range LLC Factory Support for Cook Chill.

Additional information

Power Input Type

Electric

Primary Power Input

208-240 V X 60 Hz x 3 PH

Accessories

Condensing Units
Air cooled
Additional Models
Larger models available upon request
Warranty
Extended four-year compressor warranty (domestic only)
Control Panel
Ice water control panel for location in production area
Ice builders
IB

 

Cleveland Buyers Guide Cleveland-Buyers-Guide
Cleveland Warranty Warranty-Update-May-20-2024
Brochure / Sell Sheets 6020c_cook-chill-spec-book_lr
Operating Instructions